Founder and publisher – Russian Scientific Research Institute of Land Improvement Problems
Land Reclamation and Hydraulic Engineering Melioraciâ i gidrotehnika
ISSN 2712-9357
RUS / ENG

ANALYSIS OF THE STRAIN-STRESS STATE OF THE PUMPED STORAGE POWER PLANT BUILDING PRESSURE WALL WHILE DESIGNING STRENGTHENING WITH CONCRETE FILLER AND COMPOSITES

Annotation

Purpose: to assess comprehensively the strain-stress state (SSS) of the shield wall of the Zagorsk PSPP-2 building, subjected to significant off-design subsidence, and to develop design solutions for its strengthening using carbon composite materials and concrete filler. 

Materials and methods. On-site inspections of the reinforced concrete structure with recording the nature of cracking, measurement of their opening width and length, as well as instrumental tests using the “reinforcement unloading” method to determine the actual stresses in the reinforcement. Additionally, numerical modeling was performed based on a spatial finite element model of the structure, taking into account the geological conditions of the foundation, structural features of the building, the actual reinforcement and defect zones. 

Results. The cracks have an inclination from vertical at the upper marks to 45° at the lower ones, which indicates the combined action of bending moments and shear forces. The opening width was 0.15–0.30 mm, while the maximum stress in the reinforcement reached 164 MPa, which does not exceed the standard values. A comparison of the results of field tests and numerical calculations showed satisfactory agreement, confirming the model reliability and the correctness of the chosen approach. Based on the analysis, design solutions for strengthening the shield wall were proposed: the use of carbon composite strips on the inner side and the installation of 300 mm thick “concrete filler” on the outer side, which ensures increased load-bearing capacity, crack resistance, and durability of the structure. 

Conclusions. An integrated approach, including field surveys, instrumental testing, and finite element calculations, is an effective tool for assessing the actual condition and developing measures to strengthen reinforced concrete hydraulic structures.

doi: 10.31774/2712-9357-2025-15-4-317-337

Keywords

shield wall, pumped storage power plant building, off-design subsidence, nature of cracking, “reinforcement unloading” method, carbon fiber strengthening and concrete filler apparatus

For quoting

Alexandrov A. V., Zertsalov M. G., Baklykov I. V., Smirnova M. A., Junhao Z. Analysis of the strain-stress state of the pumped storage power plant building pressure wall while designing strengthening with concrete filler and composites. Land Reclamation and Hydraulic Engineering. 2025;15(4):317–337. (In Russ.). https://doi.org/10.31774/2712-9357-2025-15-4-317-337.

Authors

A. V. Aleksandrov – Head of Department, Candidate of Technical Sciences, Design, Survey and Research Institute Hydroproject named after S. Y. Zhuk (125080, Moscow, Volokolamskoye Shosse, 2, 5th floor, room I, room 12), a.aleksandrov@hydroproject.ru;

M. G. Zertsalov – Professor, Doctor of Technical Sciences, Professor, National Research Moscow State University of Civil Engineering (129337, Moscow, Yaroslavskoye Shosse, 26), mzertsalov@yandex.ru, SPIN-код: 3862-4166, AuthorID: 326907;

I. V. Baklykov – Chief Specialist, Candidate of Technical Sciences, Branch of Design, Survey and Research Institute Hydroproject named after S. Y. Zhuk – Research Institute of Energy Structures (125363, Moscow, Stroitelny Proyezd, 7A, room 29), moscow_igor88@mail.ru, SPIN-code: 7987-9045, AuthorID: 915462, ORCID: 0000-0002-8374-9046;

M. A. Smirnova – Engineer, Branch of Design, Survey and Research Institute Hydroproject named after S. Y. Zhuk – Research Institute of Energy Structures (125363, Moscow, Stroitelny Proyezd, 7A, room 29), ORCID: 0009-0004-8259-5091;

Z. Junhao – Postgraduate Student, National Research Moscow State University of Civil Engineering (129337, Moscow, Yaroslavskoye Shosse, 26), weiw0951@gmail.com, SPIN-code: 9747-3842, AuthorID: 1222433, ORCID: 0009-0006-0490-210Х.

Bibliography

1. Serebryannikov N.I., Rodionov V.G., Kuleshov A.P., Magruk V.I., Ivanushchenko V.S., 2000. Gidroakkumuliruyushchie elektrostantsii. Stroitel'stvo i ekspluatatsiya Zagorskoy GAES [Pumped-storage Power Plants. Construction and Operation of the Zagorskaya Pumped-Storage Power Plant]. Moscow, “NC ENAS” Publ., 355 p., ISBN: 5-93196-024-4. (In Russian).

2. Sinyugin V.Yu., Magruk V.I., Rodionov V.G., 2008. Gidroakkumuliruyushchie elektrostantsii v sovremennoy elektroenergetike: monografiya [Pumped-Storage Electric Power Plants in Modern Electric Power Engineering: monograph]. Moscow, ENAS Publ., 352 p., ISBN: 978-5-93196-917-6, EDN: SUPSDZ. (In Russian).

3. Alexandrov A.V., Belledir E.N., Lashchenov S.Ya., Alzhanov R.Sh., 2016. Likvidatsiya posledstviy osadki zdaniya stantsionnogo uzla Zagorskoy GAES-2 i vosstanovitel'nye raboty [Elimination of the consequences of subsidence of the station building of Zagorskaya Pumped Storage Power Plant-2 and Restoration Work]. Gidrotekhnicheskoe stroitel'stvo [Power Technology and Engineering], no. 7, pp. 2-10, EDN: WHPWUX. (In Russian).

4. Belledir E.N., Lisichkin S.E., Rubin O.D., 2020. Obosnovanie ekspluatatsionnogo sostoyaniya zdaniya stantsionnogo uzla Zagorskoy GAES-2 [The operational state justification of the building of the station unit of Zagorskaya PSPP-2]. Gidrotekhnicheskoe stroitel'stvo [Power Technology and Engineering], no. 10, pp. 5-13, EDN: ILATSL. (In Russian).

5. Rubin O.D., Lisichkin S.E., Shakars I.E., Novikov S.P., 1998. Raschetnaya otsenka napryazhenno-deformirovannogo sostoyaniya levogo bloka zdaniya Plyavinskoy GES s uchetom dannykh naturnykh nablyudeniy [Calculated assessment of the stress-deformed state of the left unit in the building of the Plyavin'skaya hydroelectric power plant (HPP), taking into data of full-scale observations]. Gidrotekhnicheskoe stroitel'stvo [Hydrotechnical Construction], no. 2, pp. 47-53. (In Russian).

6. Akishin P., Kovalovs А., Kulakov V., Arnautov A., 2014. Finite element modelling of slipage between FRP rebar and concrete in pull-out test. Proceedings of the International Conference “Innovative Materials, Structures and Technologies”, pp. 6-11, DOI: 10.7250/iscconstrs.2014.01.

7. Vanlalruata J., Marthong C., 2021. Effect of cold joint on the flexural strength of RC beam. Journal of Structural Integrity and Maintenance, vol. 6, no. 1, pp. 28-36, DOI: 10.1080/24705314.2020.1823556, EDN: CJTURT.

8. Rubin O.D., Baklykov I.V., 2022. Raschety napryazhenno-deformirovannogo sostoyaniya i prochnosti slozhnykh zhelezobetonnykh konstruktsiy gidrotekhnicheskikh sooruzheniy na osnove prostranstvennykh konechno-elementnykh modeley [Calculations of the stress-strain state and strength of complex reinforced concrete structures of hydraulic structures based on spatial finite element models]. Sovremennye problemy gidravliki i gidrotekhnicheskogo stroitel'stva: sb. tez. dokl. V Vseros. nauchno-prakticheskogo seminara [Modern Problems of Hydraulics and Hydraulic Engineering: Collection of Papers of the V All-Russian Scientific and Practical Seminar]. Moscow, MISI – MGSU Publ., pp. 13-14, ISBN: 978-5-7264-3111-6, EDN: PBMKYQ. (In Russian).

9. Rubin O.D., Belledir E.N., Frolov K.E., Baklykov I.V., Ilyin Yu.A., Lisichkin S.E., 2022. Analiz kharaktera treshchinoobrazovaniya sten zdaniya stantsionnogo uzla GAES i sten batoporta sukhogo doka s razrabotkoy meropriyatiy po usileniyu [Analysis of the nature of cracking of the walls of the building of the HSPP station unit and the walls of the floating bulkhead of the dry dock with the development of measures on strengthening]. Prirodoobustrojstvo [Environmental Engineering], no. 4, pp. 63-74, DOI: 10.26897/1997-6011-2022-4-63-74, EDN: FBAMPY. (In Russian).

10. Rubin O.D., Antonov A.S., Lisichkin S.E., Baklykov I.V., Bekin N.V., Frolov K.E., 2019. Raschetnye obosnovanie tekhnicheskogo resheniya po usileniyu zhelezobetonnogo perekrytiya mashinnogo zala GES [Calculation justification of technical solution on strengthening reinforced concrete machine hall floor of the HSPP]. Stroitel'stvo: nauka i obrazovanie [Construction: Science and Education], vol. 9, no. 1(31), pp. 1-16, DOI: 10.22227/2305-5502.2019.1.4, EDN: ZYDXID. (In Russian).

11. Liu X., Liu G., Pang Y., Li L., Xu L., 2025. Numerical calculation and analysis of vibration responses of plant structure in Luoning pumped storage power station. Journal of Physics: Conference Series, vol. 3005, article number: 012013, DOI: 10.1088/1742-6596/3005/1/012013.

12. Ma K., Tang Ch., 2025. Microseismic monitoring and stability analysis of underground powerhouse in Pumped Storage Power Station. Microseismic Monitoring and Stability Analysis of Large Rock Mass Engineering. Singapore, Springer, pp. 315-373, DOI: 10.1007/978-981-96-6483-2_5.

13. Aleksandrov A.V., 2018. Chislennoe modelirovanie napryazhenno-deformirovannogo sostoyaniya zdaniya statsionarnogo uzla v sluchae neravnomernoy osadki i pri vyravnivanii yego polozheniya [Numerical modelling of powerhouse structure stress-strain state caused by unequal subsidence and during its levelling operations]. Vestnik Rossiyskogo universiteta druzhby narodov. Seriya: Inzhenernye issledovaniya [Bulletin of Peoples' Friendship University of Russia. Series: Engineering Research], vol. 19, no. 2, pp. 190-202, DOI: 10.22363/2312-8143-2018-19-2-190-202, EDN: UULXTY. (In Russian).

14. Pendhari S.S., Kant T., Desai Y.M., 2008. Application of polymer composites in civil construction: Ageneral review. Composite Structures, vol. 84, no. 2, pp. 114-124, DOI: 10.1016/j.compstruct.2007.06.007, EDN: KUKZRR.

15. Einde L.V.D., Zhao L., Seible F., 2003. Use of FRP composites in civil structural application. Construction and Building Materials, vol. 17, pp. 389-403, DOI: 10.1016/S0950-0618(03)00040-0.

16. Duell J.M., Wilson J.M., Kessler M.R., 2008. Analysis of a carbon composite overwrap pipeline repair system. International Journal of Pressure Vessels and Piping, vol. 85, no. 11, pp. 782-789, DOI: 10.1016/j.ijpvp.2008.08.001.

17. Mohitpour M., Golshan H., Murray A., 2003. Pipeline design & construction: a practical approach. New York, ASME Press, pp. 499-520.

Funding

Funding source: this work was funded by JSC Institute Hydroproject. No additional grants were received for this specific study or its management.

Download